GS Garage JournalNotes, stories, and guides from the workshop floor.

Custom exhaust fabrication affects power output and sound. This post covers from initial planning to final assembly tips.

Planning Your Exhaust Layout

Start by selecting pipe diameters and routing to balance flow efficiency and clearance.

Mockups help visualize the fitment and identify potential interference points.

Cutting and Bending Pipes

Using pipe benders and precise cutting tools ensures clean joints and smooth bends.

Consistent bend radii maintain airflow and prevent restrictions.

TIG Welding Joints

TIG welding produces clean and strong joints ideal for exhaust systems.

Proper welding technique minimizes contamination that can cause corrosion.

Testing and Installation

Test fit before final welding to verify clearances and mounting points.

After installation, check for leaks and secure all supports to reduce vibration.

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